2024 EXPAND MACHINERY GEN TURN 78MSY

GEN TURN 78 MSY 6-AXIS CNC Mill/Turn Center
16-Station High-Speed Servo Tool Turret
The 16-station servo driven tool turret features
0.15-second bi-directional indexing and shortest path indexing logic
for fast tool changes. The turret disk does not lift out from the
turret body during index which prevents chips and coolant from
being sucked into and contaminating the turret coupling.
The 3-piece face gear coupling locks into position
within 3-microns. The tool turret features 7.5-HP driven tool
capability on all 16-tool stations, providing the muscle needed to
handle cross and end-working milling.
The BMT-65 tooling system used on the Cyclone-78 MSY is
much stronger with greater rigidity and far superior alignment
characteristics than other tooling systems.
Mix and match tooling on any station for the ultimate in
set-up flexibility. The turret gear train is
oil mist pressure lubricated to keep moisture out and to
maintain a constant temperature.
There are no belts used in the tool turret design.
The tool count can be easily increased by using toolholders
that mount tooling on the front and backside
as well as using gang-style tooling using the Y-axis shift.
True Linear “Y” Axis Single Axis Motion
(Not a compound Y-Axis travel)
The tool turret features a Y-axis with 3.93” (±1.968”, ±50mm)
of travel for off center milling and drilling work.
The full Y-axis travel is available for machining at any diameter.
Full “C” Axis on Main and Sub Spindle
The dual opposed main and the sub spindle are fully synchronized,
and both feature an independent high-performance “C” axis
with a 0.001-degree resolution for 360,000 radial positions
and full contouring capability, even 4-axis simultaneous contouring
on both spindles.
The radial spindle position is accurately secured by
a hydraulic disk brake.
Integral Mitsubishi Spindle Motors
Dual-wound motors with built-in spindles
provide the maximum cutting torque
(There are no belts and therefore no parasitic losses
to reduce the torque and HP).
This design provides the highest rate of spindle acceleration
and deceleration greatly reducing cycle time.
A spindle refrigeration unit is provided to control heat build-up. Both hydraulic actuation cylinders’ feature stroke control position monitoring for workholding safety. The subspindle has coolant supplied through the spindle and an air-blast to clean the collet seat or chuck jaws for the next part.

SPECIFICATIONS
CAPACITY -
Turning Diameter Maximum / Standard
Inch
12.2” (310 mm) / Ø8.2” (210 mm)
Center Distance
Inch
41.7” (1,061 mm) between spindle centers
Turning Length
Inch
24.8” (630 mm) maximum
MAIN SPINDLE -
Integral Spindle
Spindle nose / (bearing diameter)
ASA Size
A2-6 (bearing diameter 4.72” / Ø120 mm)
Spindle Bar Capacity
Inch
3.070” (78 mm drawtube I.D. / 88 mm spindle bore= 3.465”)
Chuck
Inch
10” (with 78 mm bore)
Spindle Center Height
Inch
40” (1,000 mm)
Maximum spindle speed
RPM
60 - 4,000 RPM (Integral Refrigerated Spindle)
Main Spindle motor power 15/22 Kw
Horsepower
30-HP (30-minute duty rating) / 20-HP (constant duty rating)
SUB SPINDLE -
Integral Spindle
Spindle nose
ASA Size
A2-6
Spindle Bar Capacity
Inch
2.559” (65 mm drawtube I.D. / 86 mm 3.386” spindle bore)
Chuck Size
Inch
8” (with 65 mm bore) (Ø10” optional)
Maximum spindle speed
RPM
60 - 4,000 RPM (Integral Spindle)
Main Spindle motor power 11/15 Kw
Horsepower
15-HP (30-minute duty rating) / 10-HP (constant duty rating)
LIVE TOOL TURRET - 16-Station Servo Driven Live Tool Turrets
Number of turret stations
16
16 (Any combination of 16 ID, OD or Live tool stations)
Index time (adjacent tool / 180° index)
Seconds
0.2 seconds / 1.2 seconds High-Speed Servo Indexing
Live Tool Power / RPM 3.7/5.5 KW
HP
7.5-HP / 6,000 rpm, 14.75 ft. lbs. torque (20 Nm)
Tool Size / Collet Size
Inch
1” (25 mm) (for square tool & 32 mm round tools) / ER-32 collets
Tool Holder Type & Size
BMT-65 Base Mount Tooling
Turret Thru-The-Tool-Coolant
Rated to 1,000 PSI for High Pressure coolant option
“C” AXIS – On both spindles
Spindle Radial Resolution / Speed
0.001°
360,000 radial positions with full contouring capability / 600 RPM
“B” AXIS - (sub spindle travel)
B Axis Rapid Traverse Rate
Inch
1,573 Inch Per Minute (40 m per minute)
B Axis Travel
Inch
29.31” (744 mm)
AXIS SPECIFICATIONS -
Axis Travel – X / Y / Z Axis
Inch
X= 9.05 / Y= ±1.968” / Z= 23.7” (230 mm) / (±50 mm) / (700 mm)
Rapid Travers Rate – X / Y / Z Axis
Ipm
630 / 236 / 1,574 ipm (16 / 6 / 40 m/minute)
Axis Motor Power
Horsepower
3-Hp in X, Y, Z axis
Axis Continuous Thrust Rating
Pounds
X = 2,142, Y = 2,924, Z = 1,425 pounds of thrust force
Minimum Programmable Input
Inch
0.0001” (0.001 mm = 40 millionths of an inch)
ANCILLARY SPECIFICATIONS-
Hydraulic System
Gallons
8- gallons (30 Liters) with 5-HP (3.5kw) pump motor
Coolant Pumps – Dual Coolant Pumps
HP
2x 1.7 hp pumps for tooling / 2 pumps for chip flushing
Coolant Tank
Gallons
74-gallon (280 Liters) coolant tank
MACHINE WEIGHT -
Pounds
17,650lbs (8,000 kgs) - Shipping Weight 18,680 lbs. (8,472 kgs)
ELECTRICAL REQUIREMENT -
KVA
56 KVA, 220 vac ±5%, 3-phase, 60 Hz, 130 amps
AIR REQUIREMENT -
PSI
85-psi @ 8-cfm for parts catcher, ejector, oil mist lubricator

SPECIFICATIONS AND PRICING ARE SUBJECT TO CHANGE WITHOUT
PRIOR NOTICE!

Machines need stable 220 Volts, 3 Phase –
Please use appropriate transformers or voltage stabilizers.

The GEN TURN 78 MSY is manufactured in Our Modern
Certified ISO 9002 Production Facility in TAIWAN.

GENTURN 78MSY MACHINE OPTIONS:
“Peace-of-Mind Factory Installation” – includes expenses Factory
on-site 3-day machine operation
and program training
– includes expenses
Automatic operator door (pneumatic control)
Renishaw Tool Setter Plug-in style Tool Setter, with Y-axis & live
tool measure function
Fire Suppression System – with custom installation & interface
(17-101-0404)
Please see fire waiver in Expand terms and conditions.
Royal Rota Rack with Deluxe control and standard conveyor

WORKHOLDING OPTIONS
Note: both spindles must have “dead-length” work-holding equipment for linear accuracy!
Royal Quick-Grip™ QG-80 Accu-Length™ 3” capacity collet chuck,
uses QG-80 collets.
02-105-0207 Each Spindle
Royal Quick-Grip™ QG-80 Collet Installation Tool for 10-second
collet changeover
02-205-0411
(The QG-80 provides .01mm accurate parallel clamping & 1mm-grip
range with good chip protection.
The QG-80 system also uses Hardinge Flex-C, Hainbuch, and
Micro Centric size 80 collets)
Collet Chuck Spacer (Needed for Royal Collet Chuck on sub spindle) (23-000-0004) $3,995.00
8” 3-Jaw TF3X-8 Hydraulic Chuck with 65mm thru-bore for Sub Spindle $3,495.00
10” 3-Jaw TF3X-10 Hydraulic Chuck with 78mm thru-bore for Main Spindle $3,995.00

COOLANT OPTIONS
Mist Oil Filtration System includes Plenum Kit (17-101-0414)
Installation Included 27-850-0402
Coolant oil chiller unit (24,000 BTU’s) controls coolant
temperature for close tolerance work
Installation of Oil Chiller System with connectors
and plumbing
Bag Filter - For filtering fine chips on coolant pump inlet –
priced per pump.
High Pressure: Upgrade to 150 PSI High Pressure Pumps
(For Main and Sub Spindle) including Installation

Tooling Certificates available for:
Collets, Bushings, Bore Bar Sleeves, Spindle liners,
cutting tools, machine options, etc.

12-STATIC BMT-65 TOOLHOLDERS INCLUDED WITH EACH MACHINE
4 - Single Ø1” ID toolholders
1 - Double-Hole Ø1” ID toolholders
1 – Cut Off Tool Holder – 1”
5 – OD Tool Holder – 1”
1 – Cross Slide Tool Holder – 1”

ADDITIONAL AVAILABLE STATIC BMT-65 TOOLHOLDERS
Single 1” ID toolholder 02-206-0079
Single 1.25” ID toolholder – coolant fed 02-206-0078
Single 1.50” ID toolholder – coolant fed 02-206-0080
Double OD toolholders – front/back 20 mm
Cut Off Tool Holder – 1”
Two Way OD Tool Holder – 1”
Two Way Facing Tool Holder – 1”

BMT-65 WTO DRIVEN TOOLHOLDER OPTIONS - Base Mount Tooling
Description – Abbreviated Tool Listing

Right-Angle Live Tool Holder for end-working applications
ER-32 collet (2-20mm, ¾” capacity)
Straight Live Tool Holder for cross-working applications
ER-32 collet (2-20mm, ¾” capacity)
Right-Angle Live Tool Holder with internal coolant,
End-working - ER-32 collet (2-20mm, ¾” capacity)
Straight Live Tool Holder with internal coolant,
Cross-working - ER-32 collet (2-20mm, ¾” capacity)
Adjustable Angle Holder, X to Z axis direction
ER-20 collet (2-20mm, ½” capacity)
Double ID Mill/Drill Holder
ER-32 collet (2-20mm, ¾” capacity)
Offset Right-Angle Mill Drill Holder
ER-32 collet (2-20mm, ¾” capacity)
Gear Hobbing, 20-degree adjustable angle
¾” arbor
Accurate full linear direct Y-axis travel, without
compound movement iteration errors.
Chip conveyor features a 42” discharge height and
a 12” belt widths

Training & Terms of Sale:
FREE Training – Expand Machinery offers a 3-day training program
for all production CNC machines at our training center.
The intense training program includes basic manual programming,
machine setup, operation, and operator level maintenance for
those with a working knowledge in the programming & setup
of CNC machines.
Training does not cover CAD/CAM systems or Manual Guide-i type
of programming.
On-site training is an available option charged at the prevailing
hourly rate.
Warranty – 1 full year parts warranty on the machine
and 3 years CNC control & drives.
Labor warranty will be provided by your local servicing distributor.

Parts – Spare parts are available at our facility in Chatsworth
to support your continued machine operation.

F.O.B. Point – Machines ship F.O.B. from Chatsworth, CA 91311.
Terms – 30% down payment with your Purchase Order
secures the machine. 60% is due prior to machine shipment,
and the 10% balance is due after installation.
Or the machine can be financed with our approved lender.
Leases with $1.00 buyout are available upon approved credit.

Purchase is governed by the Expand Machinery terms and conditions
of sale.
UL & TÜV ELECTRICAL APPROVAL IS AN AVAILABLE OPTION
Prices and specifications subject to change without prior notice.

EXPAND MACHINERY TERMS & CONDITIONS OF SALE
General Offer & Applicable Law
Products and services furnished by Expand Machinery
(referred to herein as “Expand”, “we”, “us” and “our”) are sold
to you (“Customer”) only on the terms and conditions stated herein.
Notwithstanding any terms or conditions on Customer's orders,
our performance of any contract is expressly made conditional on
Customer's agreement to these terms and conditions of sale.
We hereby reject any conflicting, different or additional terms
and conditions proposed by Customer, unless otherwise specifically
consented to in a writing signed by a duly authorized officer
of Expand.
To the extent that Customer attempts to place an order with us
with open-ended terms
(such as, but not limited to, without an end date that has been
specifically agreed to in writing by an authorized representative
of Expand or without a firm quantity commitment that has been
specifically agreed to in writing by an authorized representative
of Expand), such open-ended terms are specifically rejected by us
and shall not be deemed to be part of any agreement or
arrangement between us and Customer.
Acceptance of any good or part thereof delivered by us or other
assent by Customer to these Terms and Conditions of Sale
(the “Terms”) shall constitute an agreement to all of the Terms,
including, without limitation, our limitations of warranty
and liability. All contracts for the sale of products shall be
construed under and governed by the laws of the State of California.
All orders shall be subject to our acceptance.
Prices & Specifications
All published prices and specifications are subject to change
without notice. Unless otherwise specified in writing,
all quotations are firm and expire thirty days after the date
thereof. Unless otherwise stated, all prices, published or quoted,
shall be exclusive of insurance and any and all taxes and
transportation costs. All deposits are non-refundable.
Transportation & Acceptance
We reserve the right to select the means of transportation and
routing if we determine that Customer's instructions are
unsuitable. Customer shall be responsible for all risk of loss
and/or damage commencing upon delivery of the products to the
transportation company at the F.O.B. point. Title to any products
shall pass to Customer when products are delivered to the
transportation company at the F.O.B. point.
All products must be inspected by Customer immediately upon receipt
and any claims should be filed with the transportation company
when there is evidence of shipping damage, even if the damage is
concealed. The furnishing of a product to Customer shall
constitute acceptance of that product by Customer unless
written notice of defect or nonconformity is received
by us within ten-days of receipt of the product at Customers
designated receiving address. We may repair or, at our option,
replace defective or nonconforming parts after receipt of such
notice of defect or nonconformity.
Performance
Delivery dates and production figures are approximate
and are based on the prompt receipt by us of all information
and materials we deem necessary.
Failure to deliver within the time estimated shall not be a breach
of contract on our part, and in no event shall we be responsible
for, or Customer be entitled to,
any damages of any kind whatsoever arising out of or relating
to any such delay in delivery.
Without limiting the foregoing, acceptance of any good or part
thereof by Customer shall constitute a waiver of
any and all claims for delay.
We shall be excused for delay in delivery and/or may suspend
performance of any contract for the sale of products and services
without liability to Customer in the event and to the extent
of a “force majeure” which shall include, without limitation,
strike, lockout, riot, act of civil or military authority, war,
riot fire, flood, storm, explosion, act of God, act of Customer,
pandemic, quarantine restriction, government order,
delay in transportation, accident, or subcontractor
or supplier delays or other events beyond our control.
We reserve the right to substitute suitable products,
when we determine in our sole discretion
that such substitution is necessary due to a force majeure.
No order may be terminated by Customer without our prior written
consent.
Machines are not designed to conform to UL or OSHA Standards.
It is Customer's sole responsibility to verify the electrical
standards applicable to any machines purchased subject to these
terms and conditions in their locality.
Warranty & Liability for Machine Sales
Our machines, including accessories and spare parts
purchased and/or included with the machine sale,
are guaranteed to be free from defects in workmanship
for twelve months after the date of purchase, unless specified
otherwise in writing. This warranty is effective only if
the necessary information is provided: serial number of machine
and nature of defect, and any part claimed defective is
returned prepaid to us. No such return will be accepted unless
we issue a returned material authorization (RMA) number.
Upon its proper return to us, we shall repair or replace,
at our option, the defective part.
This warranty applies only if (a) our instructions
as to installation, operation and maintenance have been completely
followed;
(b) the products have been used solely under normal operating
conditions or procedures;
(c) the products have been properly installed, operated and
maintained and have not been affected by misuse,
neglect or accident; (d) Customer has not attempted or performed
(or caused to be attempted or performed) any type of repair
or corrective work or modification without
our prior written consent and
(e) we shall have received written notice of any defect
no later than thirty days after Customer first has knowledge
of same.
THIS WARRANTY IS EXPRESSLY IN LIEU OF, AND EXCLUDES ALL OTHER
EXPRESS, IMPLIED OR STATUTORY WARRANTIES INCLUDING,
BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
PARTICULAR PURPOSE, USE OR APPLICATION AND ALL OTHER OBLIGATIONS
OR LIABILITIES ON OUR PART.
The machine is not guaranteed to make specific parts.
Customer is responsible for studying the machine’s specifications
to make its own determination that it can machine the desired parts.
The remedy of repair or replacement, as provided herein,
shall be the Customers exclusive remedy and
will satisfy all our liabilities whether based upon contract,
negligence, or otherwise.
In no event shall we be liable for indirect,
incidental, exemplary, punitive, special, or consequential damages
of any nature whatsoever, including, without limitation,
lost profits, loss of time or use of product, inconvenience,
commercial loss, or injury or damage to persons or property,
or failure of any good or part thereof to comply with any law.
Warranty & Liability for Accessory & Spare Part Sales
Accessories and spare parts purchased after the original machine
sale are guaranteed to be free from defects in workmanship
for 90-days after the date of purchase, unless specified otherwise
in writing. This warranty is effective only if
the necessary information is provided: original date of purchase
and nature of defect, and any part claimed defective is returned
prepaid to us. No such return will be accepted unless we issue a
returned material authorization (RMA) number.
Upon its proper return to us, we shall repair or replace,
at our option, the defective part.
This warranty applies only if (a) our instructions
as to installation, operation and maintenance have been completely
followed; (b) the products have been used solely under normal
operating conditions or procedures;
(c) the products have been properly installed,
operated and maintained and have not been affected by misuse,
neglect or accident; (d) Customer has not attempted or performed
(or caused to be attempted or performed)
any type of repair or corrective work or modification
without our prior written consent and
(e) we shall have received written notice of any defect
no later than thirty days after Customer first has
knowledge of same.
THIS WARRANTY IS EXPRESSLY IN LIEU OF, AND EXCLUDES
ALL OTHER EXPRESS, IMPLIED OR STATUTORY WARRANTIES INCLUDING,
BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR PARTICULAR PURPOSE, USE OR APPLICATION
AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART.
The machine is not guaranteed to make specific parts.
Customer is responsible for studying the machine’s specifications
to make its own determination that it can machine the desired parts.
The remedy of repair or replacement, as provided herein,
shall be the Customers exclusive remedy and will satisfy all our
liabilities whether based upon contract, negligence, or otherwise.
In no event shall we be liable for indirect, incidental,
exemplary, punitive, special, or consequential damages of
any nature whatsoever, including, without limitation,
lost profits, loss of time or use of product, inconvenience,
commercial loss, or injury or damage to persons or property,
or failure of any good or part thereof to comply with any law.